Profile Extrusion Troubleshooting

Problems

Suggested Solutions

Pitting or FoamingFurther drying is required
Rough AppearanceCheck that proper screw is installed
Too GlossyReduce screw speed
Reduce barrel temperature
Check that proper screw is installed
SurgingReduce screw speed
Eliminate screw cooling
Dimensional VariationReduce screw speed
Black specks, BurningCheck temperatures
Check quality and material of construction for surfaces in contact with melt
Check for streamlined, low inventory die/adapter
Clean out all burned or foreign material from die, adapter, and extruder
Check that proper screw is installed
Poor Impact and Physical PropertiesCheck stock temperatures
Check that melt is well fused